Carbide inserts and CNC cutting tools · Zhuzhou, China merlinlee629@gmail.com +86 150 9791 3563

2-Flute HRC55 Solid Carbide Ball Nose End Mill for Aluminum

2-flute ball nose end mill in HRC55 grade for aluminum 3D contouring and fillet milling. Sizes Ø1–16 mm, MOQ 10 pcs.

Product Overview

This 2-flute HRC55 solid carbide end mill is designed for milling aluminum and other non-ferrous alloys. The ultra-fine grain carbide substrate is finished with a multi-layer coating that resists heat and abrasion, keeping the cutting edge sharp through long production runs. Ground peripheries and a controlled core diameter give stable, chatter-free cutting in side milling, slotting, profiling and finishing. The size chart below lists cutting diameter, depth of cut, shank diameter and overall length for every standard size; non-standard lengths and coatings can be made to order.

Specifications

Grade HRC45 HRC55 HRC65 HRC68
Materials DU20 MH12S ZK40SF GU25UF
Details Grain size: 0.8um
Co: 8%
Flexural strength:
38000N/mm2
Grain size: 0.6um
Co:10%
Flexural strength:
4100N/mm2
Grain size: 0.5um
Co: 12%
Flexural strength
4300N/mm2
Grain size: 0.4um
Co:12%
Flexural strength:
4300N/mm2
Item Color Hardness(HV) Thickness(UM) Oxidation Temp.(°C) Friction Coeffient
AlTiN Black 3300 2.5-3 900 0.3
TiAlN Viloet 2800 2.5-3 900 0.3
TiSiN Bronze 3600 3 1000 0.45
AlTiSiN Blue 4000 4 1200 0.4
TiN Gold 2500 2.5-3 600 0.4
Model R(mm) APMX(cm) DON(cm) LF(cm)
R0.5*4D*50L*2T 0.5 / 4 50
R0.75*4D*50L*2T 0.75 / 4 50
R1*4D*50L*2T 1 / 4 50
R1.5*3D*50L*2T 1.5 / 3 50
R1.5*4D*50L*2T 1.5 / 4 50
R1.75*4D*50L*2T 1.75 / 4 50
R2*4D*50L*2T 2 / 4 50
R2.5*5D*50L*2T 2.5 / 5 50
R2.5*6D*50L*2T 2.5 / 6 50
R3*6D*50L*2T 3 / 6 50
R4*8D*60L*2T 4 / 8 60
R5*10D*75L*2T 5 / 10 75
R6*12D*75L*2T 6 / 12 75
R7*14D*100L*2T 7 / 14 100
R8*16D*100L*2T 8 / 16 100
R9*18D*100L*2T 9 / 18 100
R10*20D*100L*2T 10 / 20 100
R1.5*3D*75L*2T 1.5 / 3 75
R2*4D*75L*2T 2 / 4 75
R2.5*5D*75L*2T 2.5 / 5 75
R3*6D*75L*2T 3 / 6 75
R4*8D*75L*2T 4 / 8 75
R1.5*3D*100L*2T 1.5 / 3 100
R2*4D*100L*2T 2 / 4 100
R2.5*5D*100L*2T 2.5 / 5 100
R3*6D*100L*2T 3 / 6 100
R4*8D*100L*2T 4 / 8 100
R5*10D*100L*2T 5 / 10 100
R6*12D*100L*2T 6 / 12 100
R3*6D*150L*2T 3 / 6 150
R4*8D*150L*2T 4 / 8 150
R5*10D*150L*2T 5 / 10 150
R6*12D*150L*2T 6 / 12 150

Applications

  • High-speed milling of aluminum extrusions and die-cast parts
  • Electrode and fixture machining
  • 3D contour milling with ball nose geometry
  • Keyseat and slot milling on aluminum profiles

Features

  • Ultra-fine grain carbide substrate for high transverse rupture strength
  • Multi-layer coating with high hot hardness and oxidation resistance
  • Ground periphery and sharp cutting edge for dimensional accuracy
  • Polished flute surface reduces built-up edge and improves chip flow
  • Full size range with reduced-neck options for deep-reach milling

Ordering & Support

Minimum order quantity is 10 pieces, and standard sizes ship in 5–8 working days. We can supply inserts with your own laser marking, selected coating and neutral packaging, and we are glad to send samples for cutting trials on your material before you commit to a batch. Send us your workpiece material, machine and cutting parameters and our engineers will recommend the most suitable grade and geometry.

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Model

HRC55 2-Flute Ball Nose Series

Workpiece Material

Aluminum

Workpiece Hardness

HRC55 max

Flutes

2

Coating

Uncoated polished / DLC / Rainbow

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